Silvery Hermetic Electric Vehicle Connector Offering Thickness 2 to 5 Micrometers Designed for Secure Automotive Electrical Systems

Product Description:

The Hermetic EV Connector is a cutting-edge solution designed specifically for electric vehicle applications, offering unparalleled reliability and durability under extreme conditions. Engineered to meet the rigorous demands of modern electric vehicles, this connector is an essential component for ensuring safe and efficient power transfer in automotive systems. With its robust construction and advanced materials, the Hermetic EV Connector stands out as a superior choice for automakers and suppliers seeking a dependable connection solution that can withstand harsh environments.

One of the most notable features of the Hermetic EV Connector is its exceptional temperature range. This connector is capable of operating reliably in temperatures as low as -40°C and as high as 150°C, making it suitable for a wide variety of climates and operating conditions. Whether the vehicle is exposed to freezing cold winters or scorching hot summers, the Hermetic Automobile Port maintains its performance without compromise. This wide temperature tolerance ensures that the connector remains functional and safe across diverse geographic regions, enhancing the vehicle's overall reliability and longevity.

At the core of the Hermetic EV Connector’s durability is its use of high-quality ceramic material, specifically 95% alumina (Al2O3). This ceramic composition provides excellent electrical insulation, mechanical strength, and thermal stability. Alumina ceramics are known for their resistance to wear, corrosion, and high temperatures, making them an ideal choice for the critical components of an EV connector. The 95% Al2O3 ceramic material ensures that the Hermetic EV Connector can withstand mechanical stresses and thermal cycling without degrading, thereby supporting the connector’s long-term reliability and performance.

Complementing the ceramic core is the advanced insulation material made from glass. Glass insulation offers superior dielectric properties, maintaining electrical isolation between conductive parts even under high voltage and temperature stress. This feature is crucial in electric vehicle applications where safety and performance are paramount. The glass insulation used in the Hermetic EV Connector ensures minimal electrical leakage and maximizes the safety of the electrical system, reducing the risk of short circuits or faults.

The connector’s sleeve is constructed from Hydrogenated Nitrile Butadiene Rubber (HNBR), a material known for its excellent resistance to heat, oil, and chemicals. The HNBR sleeve provides a tight and durable seal, protecting the internal components from environmental contaminants such as moisture, dust, and debris. This sealing capability is essential for maintaining the hermetic integrity of the connector, especially in automotive environments where exposure to harsh conditions is commonplace. The use of HNBR enhances the connector’s lifespan and reliability, ensuring consistent performance throughout the vehicle’s service life.

In addition to its superior materials and temperature resilience, the Hermetic EV Connector undergoes rigorous leak testing to guarantee its hermetic seal. The product is tested at a pressure of 2.5MPa with nitrogen (N2) gas to ensure there are no leaks. This stringent leak test confirms that the connector maintains an airtight seal, which is critical for preventing the ingress of moisture and gases that can damage internal electrical components or compromise safety. The no-leak certification provides confidence in the connector’s ability to maintain its hermetic properties under real-world operating conditions.

Overall, the Hermetic EV Connector represents a pinnacle of engineering excellence in the field of electric vehicle connectivity. Its combination of a broad temperature range, high-grade 95% Al2O3 ceramic material, glass insulation, and durable HNBR sleeve makes it uniquely suited for demanding automotive applications. The connector’s proven leak-tight performance ensures safety and reliability, making it an indispensable component for any electric vehicle manufacturer looking to deliver high-quality, long-lasting products. Whether used as a Hermetic Automobile Port or integrated into other EV systems, this connector guarantees dependable electrical connections that stand the test of time and environmental challenges.

Features:

• Product Name: Hermetic EV Connector
• Also known as Hermetic Electric Vehicle Connector and Hermetic Automobile Connector
• Sleeve Material: HNBR (Hydrogenated Nitrile Butadiene Rubber)
• Maximum Current Capacity: 30A
• Coating Thickness: 2~5 μm
• Insulation Material: Glass for enhanced durability and safety
• Color Options: Silvery finish for a sleek appearance

Technical Parameters:

Applications:

The Sscore Hermetic EV Connector, model number 41-X1120, is designed to meet the rigorous demands of modern electric vehicle applications. Certified under IATF16949, this high-quality connector ensures reliability and superior performance in various scenarios, making it an ideal choice for automotive manufacturers and EV charging infrastructure providers. Its hermetic sealing capability guarantees no leakage under a 2.5MPa N2 pressure test, which is critical for maintaining safety and durability in harsh environments.

The Hermetic EV Connector is particularly suited for use in electric vehicle charging ports, where a robust and airtight connection is essential. The Hermetic EV Port is engineered with glass insulation material and a thickness range of 2 to 5 μm, providing excellent electrical insulation and protection against environmental contaminants. With a maximum current rating of 30A and a pin length of 37mm, this connector supports efficient power transfer while ensuring secure mating with the vehicle’s internal systems.

The product’s packaging in sturdy Cato Packing ensures safe transportation and handling, while the supply ability of 50,000 pieces per month guarantees timely availability to meet production demands. The delivery timeline ranges from 7 to 14 workdays, and flexible payment terms such as L/C, D/A, T/T, and D/P facilitate smooth transactions for bulk orders. The minimum order quantity of just 5 pieces makes it convenient for both small-scale prototype developments and large-scale manufacturing.

Typical application occasions for the Hermetic Electric Vehicle Port include onboard EV powertrain connections, battery management systems, and charging station interfaces. Its hermetic design prevents moisture ingress and corrosion, making it perfect for use in outdoor charging stations, automotive assembly lines, and electric vehicle repair workshops. Additionally, it is ideal for scenarios requiring high reliability under vibration, temperature fluctuations, and exposure to dust or water.

Overall, the Sscore Hermetic EV Connector 41-X1120 combines advanced hermetic sealing technology with robust electrical performance, making it indispensable for modern electric vehicle ecosystems. Whether integrated into electric vehicle manufacturing, EV charging infrastructure, or maintenance environments, this Hermetic EV Port delivers consistent quality, safety, and efficiency in every connection.

Customization:

The Sscore Hermetic EV Connector, model number 41-X1120, is designed with premium glass insulation material and supports a maximum current of 30A, ensuring reliable performance for electric vehicle applications. Certified under IATF16949, this Hermetic Electric Vehicle Connector meets the highest industry standards for quality and durability.

Featuring a pin length of 37mm and a thickness range of 2~5 μm, this Hermetic Automobile Port guarantees optimal connectivity and sealing. Each unit undergoes rigorous leak testing at 2.5MPa N2 pressure with no leaks detected, assuring airtight integrity essential for electric vehicle safety and efficiency.

Our product customization services accommodate minimum order quantities starting from 5 pieces, with pricing ranging between 10 to 40 ￥ per unit. The Hermetic EV Connector is packaged securely using Cato Packing to ensure safe delivery.

Sscore offers a reliable supply ability of 50,000 pieces per month, with delivery times between 7 to 14 workdays. Flexible payment terms including L/C, D/A, T/T, and D/P are available to meet diverse customer needs.

Choose the Sscore Hermetic EV Connector for your electric vehicle projects, and benefit from a high-quality, customizable Hermetic Electric Vehicle Connector and Hermetic Automobile Port solution designed to meet your exact specifications.

Support and Services:

Our Hermetic EV Connector product is designed to provide reliable and secure connections for electric vehicle charging systems. For technical support, please refer to the user manual included with your product, which contains detailed installation and troubleshooting instructions.

If you encounter any issues or require assistance with the Hermetic EV Connector, our technical support team is available to help diagnose and resolve problems to ensure optimal performance. We offer comprehensive services including installation guidance, maintenance tips, and warranty support.

To maximize the lifespan and efficiency of your Hermetic EV Connector, we recommend regular inspections and following the recommended maintenance procedures outlined in the product documentation. Our support team can also provide advice on compatible accessories and system integration.

We are committed to delivering exceptional service and support to enhance your experience with the Hermetic EV Connector. Please consult the product resources for further information on product specifications and updates.

Packing and Shipping:

The Hermetic EV Connector is packaged with utmost care to ensure it reaches you in perfect condition. Each connector is securely enclosed in anti-static, shock-absorbing materials and placed inside a sturdy, custom-designed box.

For shipping, we use reliable carriers that provide tracking and insurance options. The packaging is designed to withstand rough handling and environmental factors during transit, ensuring the product remains hermetically sealed and fully functional upon delivery.

We recommend inspecting the package upon arrival and reporting any damage immediately to facilitate prompt resolution.

FAQ:

Q1: What is the brand and model number of the Hermetic EV Connector?

A1: The Hermetic EV Connector is branded as Sscore, and the model number is 41-X1120.

Q2: What certifications does the Hermetic EV Connector have?

A2: This product is certified with IATF16949, ensuring high quality and reliability.

Q3: What is the minimum order quantity and price range for the Hermetic EV Connector?

A3: The minimum order quantity is 5 pieces, and the price ranges from 10 to 40 ￥ per piece.

Q4: How is the Hermetic EV Connector packaged and what is the delivery time?

A4: The connectors are packed using Cato Packing, and the delivery time is typically between 7 to 14 working days.

Q5: What payment terms are accepted for purchasing the Hermetic EV Connector?

A5: Accepted payment terms include L/C, D/A, T/T, and D/P.

Q6: What is the monthly supply capacity for the Hermetic EV Connector?

A6: The supplier can provide up to 50,000 pieces per month.